Armatures 2- Wire experiments

ok, so as I mentioned, we are beginning these posts midway through a design process, so there is some catching up to do...we tied up most of the loose ends of 'The Happy Prince' by December 2009, and informed by the problems we encountered while animating it, we began trying out new design concepts with a view to minimising these problems next time. But consequently, we are now backtracking over the last 12 months of design experiments.
The chief complaint we had found was the sandwich plates at knee and elbow joints, offering 2 points of movement for a joint which really has only one- we'd found that these joints became problematic often when under costumes, and were keen to replicate a more real response from knees and elbows - which basically requires only a single hinged joint. We also noted posts by Nick Hilligoss. an Australian stop motion specialist who has been very generous and supportive to the stop motion animation community, via sites like stopmotionanimation.com and animateclay.com.
(These sites cannot be recommended too highly, they are a goldmine of information and support offered by a hugely generous worldwide stop motion animation community. Nick is certainly one of the foremost of a group of animators who share their knowledge and experience in a way unknown before the web. Many thanks to all of them.)

Nick had mentioned in one post that a good wire armature is preferable to a poor machined armature, and so I decided to backtrack to wire to check this out. I had used wire way back in the eighties under plasticine puppets- certainly the wrong type of wire, but good enough to muddle through my 'morph' style super 8 stories. This time I was able to source several varieties of wire, so we built a variety of different test pieces. You can see the process of the first tests above. I used florists wire for the spine and the foundation of the legs in these armatures, and cork and balsa for the hip and shoulder sections, also using milliput to seal the wires into position.

The head sections were built from a ping pong ball cut away, plastic golf tees fixed into the head to act as pivot cups for spherical (bead) eyes. The heads were packed with foamcore shapers and polystyrene, to keep the head light and glued into position.

The arms are coiled thin armature wire. They are one long length doubled up, coiled into the finger shape, and wound tight in an electric screwdriver. The finger lengths in the photo above are totally wrong, but can be snipped down to the desired lengths.

The feet were balsa with a base of a drilled meccano strip, and a 8 mm nut cold welded to the top of the plate to act as potential tie downs, while also being magnetic. The plate sits where the toes would end, to allow the foot to arch correctly when doing walks, etc.

These armatures went to the college where I teach stop motion evening classes for use by students and demonstrations of a build process. Practically, they were too lightweight in the spine and leg sections to support the amount of plasticine most students chose to apply to them. When I build wire armatures again- which I am now doing- I will use heavier duty wire still in the spine and leg sections, and also build the armature to a slighter scale- approx 6-8 inches seems optimum size for such wire armatures- these were more like 10 inch. Obviously these armatures didn't really solve the issues with drifting sandwich plates, and were intended for a 'cartoon' style of character rather than 'realistic' characters.